Acetone is a transparent and volatile liquid extensively utilized as a solvent in various industries. It serves as a diluting or dissolving agent in paints, varnishes, adhesives, and plastics. Acetone finds its application in pharmaceuticals, cosmetics, and personal care products for its efficient oil and residue removal properties. It plays a vital role in chemical synthesis processes, contributing to the production of compounds such as methyl methacrylate and fragrances. Moreover, acetone’s rapid evaporation and effective cleaning attributes make it valuable in laboratory settings and surface degreasing. The requirement for BIS certification for Acetone is necessary to ensure adherence to quality and safety standards mandated by the Indian government. Acetone manufacturers must undergo a comprehensive evaluation of their infrastructure, quality control processes, and testing capabilities in order to obtain the BIS license.
This certification serves as a guarantee of quality, assuring consumers and regulatory authorities of the standardized and reliable nature of Acetone. The mandatory BIS certification fosters consistency, safety, and consumer confidence by upholding stringent standards for the production and distribution of Acetone. The article takes a brief walkthrough of a procedure for securing BIS Certification for Acetone and its paperwork.
Notables Guidelines for Manufacturers under IS 170:2020
IS 170:2020 is a standard that specifically focuses on Acetone. This standard outlines the criteria for acetone to be used in industrial applications, including its requirements, sampling methods, and testing procedures.
Acetone is widely utilized as a commercial solvent and raw material in industries such as chemicals, explosives, and lacquers. It serves as a solvent for various substances like cellulose acetate, cellulose ether, nitrocellulose, celluloid, chlorinated rubber, resins, fats, and oils, and as an absorbent for acetylene.
Tests to Be Mandatorily Performed On Acetone for Quality
It is also increasingly employed in synthesizing diverse chemicals, including diacetone alcohol, methyl isobutyl ketone, phorone, isophorone, and methyl methacrylate, as well as various resins, pharmaceuticals, and perfumes. The acetone material must be clear and devoid of any suspended matter. It primarily consists of two propanone or dimethyl ketones. It should adhere to the specifications outlined in the standard.
Various tests need to be conducted based on the methods specified in the standard:
1. Purity of acetone
2. Acidity test
3. Relative density
4. Distillation range
5. Water content test
6. Residue on evaporation
7. Permanganate test
8. Test for alcoholic impurities
9. Test for benzene and other material content
Packaging and Marking Norms for Acetone manufacturers
The packaging and marking should comply with the guidelines stated in IS 170:2020. The material should be delivered in sound and clean containers as per the purchaser’s labeling and delivery instructions. Each container must be clearly and permanently marked with the required information mentioned in the standard.
If the material meets all the specifications of the standard, it may be marked with the Standard Mark (ISI Mark) on its container. However, to use the ISI Mark, the manufacturer must secure a BIS license from the Bureau of Indian Standards. The license is granted based on a thorough evaluation of the manufacturing infrastructure, quality control, testing protocols, and manufacturing process.
Paperwork Required For BIS Certification for Acetone
The BIS certification for Acetone involves the submission of certain dossiers. Here are the typical paperwork required:
1. Application Form
A completed application form provided by the Bureau of Indian Standards contains all the necessary information about the manufacturer and the Acetone product.
2. Test Reports
Test reports from recognized laboratories that demonstrate compliance with the relevant quality and safety standards specified by the BIS.
3. Manufacturing Infrastructure Details
Documentation providing information about the manufacturing facilities, including layout plans, equipment details, and production processes related to Acetone.
4. Quality Control Procedures
Documentation outlining the quality control measures and procedures implemented by the manufacturer to ensure consistent quality of the Acetone product.
5. Testing Facilities
Details of the in-house testing facilities available at the manufacturing unit, including a list of testing equipment and instruments used for quality analysis.
6. Sample Product
A representative sample of Acetone is to be evaluated and tested by the BIS or authorized testing laboratories.
7. Documentary Proof
Relevant documents, such as licenses, registrations, and permits required by regulatory authorities for the manufacturing and distribution of Acetone.
8. Declaration of Conformity
A signed declaration by the manufacturer affirming that the Acetone product meets all the specified requirements and will be produced in compliance with the BIS standards.
A Detailed Procedure to Secure BIS Certification for Acetone
To obtain BIS certification for Acetone, manufacturers need to follow a specific process:
Step 1. Application Submission
Complete the application form provided by the Bureau of Indian Standards (BIS) with accurate details about the manufacturer and the Acetone product.
Step 2. Document Preparation
Gather the required documents, including test reports, manufacturing infrastructure details, quality control procedures, testing facility information, sample product, and relevant documentary proof.
Step 3. Application Review
BIS thoroughly reviews the submitted application and supporting documents to ensure they meet the specified requirements.
Step 4. Testing and Evaluation
If necessary, BIS or authorized testing laboratories conduct tests on the sample Acetone product to verify compliance with quality and safety standards.
Step 5. Factory Inspection
BIS may conduct an inspection of the manufacturing facilities to assess infrastructure, equipment, and adherence to quality control procedures.
Step 6. Corrective Actions
In the case of any non-conformities found during testing or inspection, the manufacturer must take appropriate corrective actions.
Step 7. Grant of BIS Certification
Once all requirements are satisfactorily met, BIS issues the BIS certification for Acetone, indicating compliance with prescribed standards.
Note: Periodic surveillance audits may be conducted by BIS to ensure ongoing compliance. The BIS certification needs to be renewed periodically as per specified requirements. Manufacturers should refer to the latest guidelines and instructions from the Bureau of Indian Standards for an accurate and reliable process to secure BIS certification for Acetone.
Conclusion
Seeking assistance from a professional firm like Corpbiz to obtain BIS certification for Acetone[1] brings numerous advantages. Their expertise and experience in handling certification processes ensure a smooth and compliant procedure. They provide guidance on requirements, documentation, and quality standards, saving time and costs for manufacturers. Professional firms stay updated with regulatory changes and offer post-certification support. By outsourcing the certification process to reliable experts like Corpbiz, manufacturers can focus on their core business activities with confidence.
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