{"id":43006,"date":"2022-05-06T11:12:58","date_gmt":"2022-05-06T05:42:58","guid":{"rendered":"https:\/\/corpbiz.io\/learning\/?p=43006"},"modified":"2022-05-10T11:12:56","modified_gmt":"2022-05-10T05:42:56","slug":"cement-brick-manufacturing-plant-setup","status":"publish","type":"post","link":"https:\/\/corpbiz.io\/learning\/cement-brick-manufacturing-plant-setup\/","title":{"rendered":"How to Start Cement Brick Manufacturing Plant?"},"content":{"rendered":"\n<p class=\"has-drop-cap\">Cement concrete bricks have witnessed\nsignificant demand in the past few years. It is now widely used in the\nconstruction sector because of its low cost and unmatched sustainability.\nUnlike clay bricks, cement bricks have better durability and compressive\nstrength. Also, cement brick has increased resistance to fire and water. The\ncement bricks can be molded in various shapes according to the construction\nrequirement. Cement bricks are now extensively used in hilly areas because they\ncan repel water for a prolonged period. In this write-up, we will explore the\nsetup and legal requirements for establishing a cement brick manufacturing\nplant in India. <\/p>\n\n\n\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_82_2 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title ez-toc-toggle\" style=\"cursor:pointer\">Page Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 eztoc-toggle-hide-by-default' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/corpbiz.io\/learning\/cement-brick-manufacturing-plant-setup\/#Market_Overview_of_Cement_Brick_Sector_in_India\" >Market Overview of Cement Brick Sector in India<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/corpbiz.io\/learning\/cement-brick-manufacturing-plant-setup\/#The_Future_Prospect_of_the_Cement_Brick_business_in_India\" >The Future Prospect of the Cement Brick business in India<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/corpbiz.io\/learning\/cement-brick-manufacturing-plant-setup\/#Cement_brick_manufacturing_plant_Set_up_requirements_and_raw_material\" >Cement brick manufacturing plant: Set up requirements and raw material<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/corpbiz.io\/learning\/cement-brick-manufacturing-plant-setup\/#Licenses_for_Setting_up_a_Cement_brick_manufacturing_plant_in_India\" >Licenses for Setting up a Cement brick manufacturing plant in India<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/corpbiz.io\/learning\/cement-brick-manufacturing-plant-setup\/#Conclusion\" >Conclusion<\/a><\/li><\/ul><\/nav><\/div>\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Market_Overview_of_Cement_Brick_Sector_in_India\"><\/span>Market Overview of Cement Brick Sector in India <span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<ul><li>India is the second-largest brick maker globally after China. Indian brick industry is primarily unorganized and characterized by the availability of a massive number of small-scale producers which compete with each other at the regional level. <\/li><li>The Indian Brick industry has witnessed significant development over the past few years. This growth is credited to ever-increasing infrastructure and construction activities.<\/li><li>Furthermore, India&#8217;s rising population, ever-increasing per capita income, improved economic growth, and rapid urbanization have improved the brick sector&#8217;s growth prospect. <\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"The_Future_Prospect_of_the_Cement_Brick_business_in_India\"><\/span>The Future Prospect of the Cement Brick business in India<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<ul><li>The\nIndian cement brick manufacturing market is driven by increasing emphasis on\nreconstructing the existing infrastructure and increasing funding for\nresidential construction. The advent of eco-friendly building materials is\nprojected to stimulate market growth during the forecast period. <\/li><li>Swift\nurbanization across emerging economies and escalating overseas funding in the\nconstruction domain will likely create viable opportunities for prominent\nplayers in the Indian cement brick production market. <\/li><li>Advanced\ncement-based materials and the increasing demand for environmentally-suitable\nbuilding materials are the major obstacles to the Indian cement brick market. <\/li><li>There\nare various alternatives available in the marketplace, which can be used rather\nthan bricks, and they are not too costly, like CLC blocks, concrete blocks, ACC\nblocks, etc. <\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Cement_brick_manufacturing_plant_Set_up_requirements_and_raw_material\"><\/span>Cement brick manufacturing plant: Set up requirements and raw material<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<ol><li><strong><em>Land requirement: 5000-6000 square feet for semi-automatic plant <\/em><\/strong> and <strong><em>50000 square feet for a fully-automatic plant<\/em><\/strong>.<\/li><li><strong><em>Manpower: 40-50 to run a semi-automatic plant <\/em><\/strong><\/li><li><strong><em>Electrical load for plant operation: 650W, but the load requirement may vary in accordance with the quantum of automation and scope of production. <\/em><\/strong><\/li><li><strong><em>The common raw material required for cement brick manufacturing include<\/em><\/strong>&#8211; Cement, Sand, 10mm Aggregate*, Fly ash, Pigments, Strapping<\/li><\/ol>\n\n\n\n<p>What is 10mm Aggregate*?<\/p>\n\n\n\n<p>10mm Aggregate comprises rock, brick,\ntiles, and demolition concrete that are collectively crushed to a <strong>nominal\nsize of 10mm<\/strong>. It is referred to as a minimal fines product as the screening\nprocess sorts most of the fine residue from the Aggregate<\/p>\n\n\n\n<p><strong><em>Equipment required for setting up an automatic Cement brick manufacturing plant;<\/em><\/strong><\/p>\n\n\n\n<p>a. <strong><em>Hooper and feeder arrangement<\/em><\/strong><\/p>\n\n\n\n<p><strong><em>b. Conveyor system<\/em><\/strong><\/p>\n\n\n\n<p><strong><em>c. Concrete mixer<\/em><\/strong><\/p>\n\n\n\n<p><strong><em>d. Hydraulic brick making machine<\/em><\/strong><\/p>\n\n\n\n<p>e. <strong><em>Finger car for lifting moulded brick coming out of brick making machine<\/em><\/strong><\/p>\n\n\n\n<p>f. <strong><em>Curing Chamber (for control heat-treatment of brick to make them usable)<\/em><\/strong><\/p>\n\n\n\n<p><strong><em>Additional setup required to operate the\nplant include;<\/em><\/strong><\/p>\n\n\n\n<ul><li>Electrical\ninstallation<\/li><li>Power\nPanel<\/li><li>DG\nsets<\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Licenses_for_Setting_up_a_Cement_brick_manufacturing_plant_in_India\"><\/span>Licenses for Setting up a Cement brick manufacturing plant in India<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>The followings are the fundamental legal\nrequirements for establishing a cement brick manufacturing plant in India.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Factory registration<\/h3>\n\n\n\n<p><a href=\"https:\/\/corpbiz.io\/factory-license\"><strong>Factory registration <\/strong><\/a>is necessary to set up a legally viable production unit in India. One can register their production unit under the following business structures;<\/p>\n\n\n\n<ul><li><strong>Private limited company<\/strong> (it falls under the Companies Act, 2013)<\/li><li>One Person Company (regulated by the Companies Act, 2013)<\/li><li>Limited Liability Partnership (falls under LLP Act, 2008)<\/li><li>Partnership Firm (<strong>Partnership Act, 1932<sup><a href=\"https:\/\/www.incometaxindia.gov.in\/pages\/indian-partnership-act.aspx\"><strong>[1]<\/strong><\/a><\/sup><\/strong>)<\/li><\/ul>\n\n\n\n<p>The registration process and paperwork\nfor the business above structures differ.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Factory license<\/h3>\n\n\n\n<p>It is granted by the concerned department\nof the respective municipal corporation. It can be secured by applying to the\nofficial government portal. During application assessment, the authority\nconcerned may conduct an on-site inspection to make some legal checks. Factory\nlicense usually governs the following aspects<\/p>\n\n\n\n<ul><li>Worker&#8217;s\ninterest<\/li><li>Worker&#8217;s\nholiday<\/li><li>Worker&#8217;s\nsafety<\/li><li>Child\nlabour<\/li><li>Safety\nmeasures within the plant<\/li><\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Pollution NOC from the Pollution control board<\/h3>\n\n\n\n<p>The grant of Pollution NOC<strong> <\/strong>is a complicated procedure that revolves around tedious compliances and massive paperwork. The state pollution control board has the authority to grant such a permit. The said authority accords this permit in two phases, i.e. Initial approval and second approval. <\/p>\n\n\n\n<p>Initial approval is granted for setting\nup the production unit, followed by the installation of mandatory pollution\ncontrol devices within the plant. After establishing the plant in accordance\nwith the authority&#8217;s norms, an applicant can apply for a second approval via\nthe prescribed application form. <\/p>\n\n\n\n<p>The second approval serves as a final\napproval that confirms that the applicant firm is compliant with the necessary\npollution norms. <\/p>\n\n\n\n<p><strong><em>Other key certifications to improve a firm&#8217;s standing in the marketplace; <\/em><\/strong><\/p>\n\n\n\n<ul><li><strong><em>ISO\ncertification (for quality management system)<\/em><\/strong><\/li><li><strong><em>MSME\ncertificate (to get access to government-based schemes and credit facilities)<\/em><\/strong><\/li><li><strong><em>Trademark\nRegistration (for protection of IP assets such as brand name, logo, or taglines)<\/em><\/strong><\/li><\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Conclusion\"><\/span>Conclusion<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>The increasing regulation on clay brick production has escalated the demand for cement brick in India. This underpins a perfect opportunity for those seeking to set up a cost-effective business model which is profitable and sustainable. <\/p>\n\n\n\n<p class=\"text-left\"><b>Read our Article<\/b>:<mark style=\"background: #fffd03 !important\"><a href=\"https:\/\/corpbiz.io\/learning\/how-to-set-up-a-brick-manufacturing-factory-in-india\/\">How To Set Up A Brick Manufacturing Factory In India?<\/a><\/mark><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Cement concrete bricks have witnessed significant demand in the past few years. It is now widely used in the construction sector because of its low cost and unmatched sustainability. Unlike clay bricks, cement bricks have better durability and compressive strength. Also, cement brick has increased resistance to fire and water. The cement bricks can be [&hellip;]<\/p>\n","protected":false},"author":22,"featured_media":43008,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[968],"tags":[2321],"acf":{"service_id":"250"},"authorName":"Pankaj Tyagi","authorImageUrl":"https:\/\/corpbiz.io\/learning\/wp-content\/uploads\/2022\/01\/MicrosoftTeams-image-42.jpg","authorDescription":"Pankaj has a diverse experience of writing research papers, blog, and articles during his college time. Earlier, he was working as a tax consultant in a financial firm, but his interest in writing drives him to pursue a career in the writing field.","postViews":21705,"readingTime":3,"_links":{"self":[{"href":"https:\/\/corpbiz.io\/learning\/wp-json\/wp\/v2\/posts\/43006"}],"collection":[{"href":"https:\/\/corpbiz.io\/learning\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/corpbiz.io\/learning\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/corpbiz.io\/learning\/wp-json\/wp\/v2\/users\/22"}],"replies":[{"embeddable":true,"href":"https:\/\/corpbiz.io\/learning\/wp-json\/wp\/v2\/comments?post=43006"}],"version-history":[{"count":17,"href":"https:\/\/corpbiz.io\/learning\/wp-json\/wp\/v2\/posts\/43006\/revisions"}],"predecessor-version":[{"id":43158,"href":"https:\/\/corpbiz.io\/learning\/wp-json\/wp\/v2\/posts\/43006\/revisions\/43158"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/corpbiz.io\/learning\/wp-json\/wp\/v2\/media\/43008"}],"wp:attachment":[{"href":"https:\/\/corpbiz.io\/learning\/wp-json\/wp\/v2\/media?parent=43006"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/corpbiz.io\/learning\/wp-json\/wp\/v2\/categories?post=43006"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/corpbiz.io\/learning\/wp-json\/wp\/v2\/tags?post=43006"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}